Neurotoxin mods also available for your stock engine
Optional
aluminum iso block
*none*
You can probably count on one hand the number of guys that can
take a stock Zenoah 260PUM and, through tried and true methods and
years of practice, transform it into a full-blown racing engine
capable of pushing a large-scale rc boat to speeds in excess of
70mph, and be reliable. And while there are many people out there
milling away at engines, only a few do it for a living; these
gentlemen are the leaders in the industry and are sought after for
there high-performance modified Zenoah engines.
One of the aforementioned engine manufacturers on the racing scene
is TRM, or Toxic Racing Machines, out of
Chuluota, FL. TRM has been modifying gasoline engines since 1990
and working with Zenoah engines since the late '90s, supplying
racers and sport boaters alike with some of the best engines
available on the market. Owner Alan 'Toxic Al' Gemuendt is the man
behind the latest full-mod G260, the Neurotoxin,
and it's quality and power are of no exception.
The Neurotoxin follows a long line of high-performance TRM motors.
The original mod-motor was the G230 Chemical Warfare, followed by
the G231 Screamin' Demon, then the G260 Venom was introduced,
followed by the Neurotoxin. All are race motors and all are race
winners.
So now you know a little about Toxic Racing Machines, let's take a
look at Al's latest weapon, the Neurotoxin G260PUM.
Name: Neurotoxin G260PUM Full-Mod Race Engine Pricing:
$500 - motor
$525 - motor w/ aluminum isolator block
$550 - motor w/ 257 carburetor and aluminum isolator block
$225 - Neurotoxin modifications to your stock G260 motor Carburetor: Walbro 257 Height: Lowest point of case to top of water jacket - 5
1/2" Spark plug used : NGK CMR7H Dry Weight: 3.6 lb Needle settings from TRM: High speed = 1, Low speed = 2 2-stroke oil used: Amsoil Dominator @ 8 oz. per gallon Pipe/header used: 90-degree header, 2" band pipe Radio equipment: (Included) AM pistol grip, 2 channel
receiver, steering servo
Zenoah-style motor mounts
2-stroke oil
Allen wrenches for working on your motor
Header and pipe
collet
Other
Helpful items
Fuel
filter
Exhaust Side
Pull start and coil pickup
Intake Side
Drive Side
Walbro 257 Carb and Aluminum Iso Block
Water Jacket
The Neurotoxin arrived in the original box that Zenoah ships their
stock engines in. Packaged with the engine are a number of items;
the Zenoah owner's service manual, the velocity stack which will
not be used, a few machine screws and washers left over after the
aluminum isolator block was installed, and a spark-plug socket
wrench. The overall appearance of the Neurotoxin isn't that much
different from any other Zenoah mod motor, and companies usually
personalize an engine with their logo on the pull start cover and
sometimes on the top of the water jacket. The Neurotoxin features
the TRM skull and crossbones graphic to set it apart from other
engines.
Taking a look at the exterior of this engine, we'll first examine
the carburetor; I chose the option of a standard Walbro 257 carb.
It does not have a choke or primer bulb yet starting is quite easy
if you place your finger over the intake and slowly pull the
starter until fuel draws up to the carb. The 257 has a high and
low speed needle and they are set at 2 turns out on the low and 1
turn out on the high. Attaching your throttle linkage is up to
you; I chose a bellcrank that bolts to the motor mount. Behind the
carb is the isolator block, used to keep power-robbing heat from
soaking the carb. Plastic or delrin blocks can warp and create air
leaks so this Neurotoxin was ordered with the optional aluminum
iso block. I highly suggest you purchase one when buying your new
motor because not only do they keep heat away and eliminate air
leaks but they also come with teflon gaskets that will never tear
and probably never leak, as long as you keep the carb bolts tight.
As with a majority of modified Zenoah engines, the coil and
pullstart are stock parts. The coil works well for the amount of
power a modified engine makes up to 18,000+ rpms.
The Neurotoxin's internal modifications are what make it a true
race engine; Al has spent countless hours finding a balance
between performance and reliability with his motors and this one
is no exception. One area that gets attention is the exhaust port;
its been raised 2mm to increase timing and widened 2mm to increase
volume. Al uses a unique style of widening the exhaust port more
on the top than the bottom. Another area that has been modified is
the piston; it's been relieved under the wrist pin and the skirt
to remove excess material and lighten the piston, freeing up some
horses due to less rotating mass. Countless hours have gone into
testing to find the perfect amount of material to remove from the
piston because there's a fine line between too light and too
heavy. But just how much weight is removed is a secret, and TRM
has the numbers right-on and removes the exact same amount on each
Neurotoxin that goes out the door.
Along with increased compression, the Neurotoxin gets a trued
crankshaft, balanced flywheel, and gets made over with stainless
steel bolts, flat washers, and lock washers. A stock crank-seal is
used instead of a zero-drag seal. Why? Because the minute amount
of reduced friction experienced once the engine gets fully run in
is not worth the air leak that zero-drag seals create.
Installed in an Aeromarine Avenger Pro
Neurotoxin with 90 degree header and 2" band pipe
Front View
Although the motor is ready to bolt in, there are still a few
parts you'll need to complete the installation. The first is an
exhaust system. This area is really up to your personal preference
but I would advise against power-robbing wrap-to-center or
wrap-forward headers, as a 90 to 105 degree header is the shortest
route to the pipe. Your pipe choice as well as the total length of
the exhaust will play a key role in how the engine performs. TRM
recommends a 2" band-pipe to give the best overall performance
throughout the powerband. The length from the exhaust flange to
the center of the band on the pipe should start around 13" and be
shortened until there are no more gains in performance noticed. I
ended up at 12.5" from the flange to the center of the band which
seems to be a good compromise between rpms and torque.
A gps
and a tachometer are helpful tuning devices and should be utilized
to aide in finding a good exhaust length.
Another item you'll need is a pair of Zenoah-style motor mounts.
My favorite style are the quick-change mounts which allow you to
remove the motor by loosening four nuts. A bellcrank for your
throttle is a necessity when it comes to making the throttle
hook-up easy. Most bellcranks mount to the rear motor mount and
effectively make a 90-degree turn in the linkage. I suggest
staying away from a throttle cable that can flex and go with a
beefy 4-40 pushrod. Other small items required, assuming you have
a boat ready for the engine, are a collet, fuel filter, and
plumbing lines for gas and water.
I installed the Neurotoxin in an Aeromanine Avenger Pro for this
review. The pipe used was a B.H. Hansen 2" band pipe, the header
was a 2" drop, 90-degree Hansen as well. Overall length from the
exhaust flange to the center of the band was 12.5". My prop of
choice for the Avenger is a 6717x3 piched to 420.
Head with TRM ID
Exhaust Port
Internal Head Modifications
Piston Mods
Iso Block
Carb w/ Aftermarket Throttle Arm
Breaking in any Zenoah engine is the key to a long
life-expectancy, and especially so with a full-mod engine. I mixed
my gas with 8 ounces to 1 gallon of Amsoil Dominator and ran the
engine at a no more than half-throttle for 2 tanks of fuel. During
the 3rd tank of fuel, continue varying the throttle, with very
brief full-throttle blips. Varying the throttle is crucial in
order to get temps up but not for extended periods. The fourth
tank should be right on for full throttle running and tuning for
optimal performance.
In order to get the best numbers possible from your Neurotoxin,
you should expect to put at least 2 gallons through it.
Afterwards, your rpm's, mph, and overall torque will increase
noticeably. This is due to possible glazing on the ring that gets
burned off as the engine runs-in. I experienced almost a 5 mph
increase towards the end of the 2nd gallon, doing nothing other
than running laps.
Once the engine was run-in and tuned for performance, the real
power produced by the Neurotoxin began to show. Even in the heavy
offshore-style Avenger, I was consistently putting down
mid-to-upper 50s in race trim, which basically is setting the hull
up for the rough and choppy water conditions experienced when
multiple boats are racing in an oval pattern. The objective is to
keep the nose down to avoid blowing over. Overall top speed is
reduced some in favor of better handling. Some of the smaller
heat-racing style hulls are also running mid-to-upper 50s as well,
some pushing into the low 60s in race trim. I had a personal best
speed of 57.4 mph in race trim, definitely fast enough to win
races. With the Avenger setup a bit more loose, and the hull
contacting the water only on the last few inches of the sponsons,
I was able to run 63.2 mph with a 6717x3 propeller. Rpm readings
were always within 17,500 to 18,200. The Neurotoxin was definitely
running strong. Throttle response is absolutely instantaneous with
no lag getting on the pipe with my current exhaust configuration
and I experience almost zero drop in rpm when turning.
There are a few things to remember when operating a full-mod such
as the Neurotoxin. Oil content is crucial for proper lubrication.
These engines are operating way outside the limits of a stock
Zenoah and must be taken care of accordingly. Mix your gas at
around 8:1 and watch your high-speed needle setting; it shouldn't
be much below 1-turn from closed. Your spark plug is a window into
seeing how your engine is operating. Spend some time with the
veterans at your local club and learn to read a plug. Also, if you
"dunk" your engine after blowing over or smacking a buoy, make
sure to clear the water out of the engine before you attempt to
restart. Doing so will prevent catastrophic damage to the con-rod.
Once you've removed all you can, run the engine a few laps at a
low rpm to burn off any water left behind.
The Neurotoxin is one of a few high performance racing engines
that set the pace for the rest of the field. And even though it's
a mill made for racing, it's equally at home in any sport boat big
enough to handle a Zenoah. I've been running this engine for a few
months now and it's held up very well, even with my Avenger liking
to fly more than staying on the water; the engine has been dunked
over 10 times since I started the review and not one problem has
arose. If your in the market for a new engine for your race boat
or sport boat, take a look at TRM's Neurotoxin and I promise you
wont be disappointed.
Neurotoxin G260
Distributed exclusively by: Toxic Racing Machines
133 E. 10th St.
Chuluota, FL
32766-8571
Comments on RCU Review:
Toxic Racing Machines Neurotoxin G260PUM
Full-Mod Race Engine